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12-11-2024 14:02 | : - | 10 2025 06 2025 | : SheilaHag
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11-11-2024 13:14 | : la primavera - la primavera | 08 2025 30 2025 | : Hollisdag
: Watch YouTube Short Balanset-1A: Advanced Rotor Balancing and Vibration Measurement
The Balanset-1A is an innovative tool designed for precise rotor balancing and vibration analysis, meeting the demands of modern industrial environments. Designed by Vibromera, this device provides unparalleled accuracy and convenience in balancing rotors for a range of machinery, including crushers, fans, and turbines. In this article, we will explore the capabilities of the Balanset-1A, as well as the importance of proper rotor balancing in industrial settings.
The Importance of Rotor Balancing
Rotor balancing is crucial for maintaining the efficiency and longevity of machinery. An imbalanced rotor can lead to excessive vibration, causing wear and tear on components and potentially leading to costly downtimes. It's essential to ensure that the machinery is technically sound and securely mounted before attempting any balancing procedures. Additionally, rotors should be cleaned and free from any debris that could affect the balancing process.
Setting Up Balanset-1A for Optimal Performance
Before initiating the balancing process, it's advised to conduct preliminary vibration measurements using the Balanset-1A in vibrometer mode. This helps determine the current state of balance and identify any significant disbalances. If the overall vibration closely matches the rotational component, the imbalance is likely the primary source of vibration. In cases where the overall vibration significantly exceeds the rotational component, further investigation into the machine's bearings and structural integrity is warranted.
Step-by-Step Balancing Process
Equipment Preparation
Begin by installing vibration sensors perpendicular to the rotor's axis. Secure the laser tachometer on a magnetic stand and aim it at a reflective tape attached to the pulley. Connect the sensors to the Balanset-1A device, and link it to a laptop via USB. Launch the Balanset software and select the two-plane balancing mode.
Initial Vibration Measurement
Weigh a test mass and record its weight and installation radius. Start the rotor and measure the initial vibration level to determine the amplitude and phase of the imbalance.
Balancing in the First Plane
Place the test mass in the first balancing plane, corresponding to the location of the first sensor. Start the rotor and measure the vibration level again. A change in amplitude or phase by at least 20% indicates partial correction.
Balancing in the Second Plane
Move the test mass to the second plane where the second sensor is installed. Restart the rotor and repeat the measurement. The data collected will help the Balanset software calculate the exact position and weight of the corrective masses.
Correcting the Imbalance
The Balanset software will suggest corrective weights and angles for installation in both planes. Remove the test mass and prepare the corrective masses as recommended. Install them at the specified angle in the rotor's rotation direction.
Final Checks and Completion
Run the rotor for a final balance check. If the vibration levels have reduced to an acceptable range, the process is complete. If further adjustments are needed, the software will guide additional corrective measures.
Features of Balanset-1A
The Balanset-1A offers a range of features in both vibrometer and balancing modes, including:
Accurate rotational speed measurements with a tachometer Phase angle determination for precise analysis FFT spectrum analysis for detailed frequency insights Single and two-plane balancing options Polar graph visualization for precision weight placement ISO 1940 standard tolerance calculator Capability for serial production balancing Comprehensive data archiving and reporting
Balanset-1A is a versatile tool that supports both the Imperial and Metric systems, ensuring compatibility with global standards.
In conclusion, the Balanset-1A is an essential device for any industrial setting where rotor balancing is critical. Its advanced features and user-friendly interface make it a valuable addition to ensure machinery operates smoothly and efficiently. Contact Information: For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu. Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera. Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/. Buy Balanset-1A on Etsy Balanset-1A OEM on eBay | google Email: nemapasyuk@gazeta.pl Skype: Hollis .: 89659774988 |
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